Aviation Access Systems


AVIATION

ACCESS

SOLutions

In the aviation industry, precision, reliability, and safety are paramount. Safetylyne provides advanced height safety access systems tailored to the unique needs of aircraft maintenance and servicing, ensuring compliance, efficiency, and the utmost safety for personnel working at heights.


Our solutions combine cutting-edge engineering with robust materials, delivering exceptional performance in demanding environments.


Innovative Overhead Rail Systems


Safetylyne’s bespoke Tri-Rail Overhead Rail System is a game-changer for aircraft maintenance.

Designed to safely accommodate up to three maintenance personnel simultaneously, this system provides unmatched flexibility and efficiency.


The tri-rail structure ensures smooth operation while minimising obstruction, allowing maintenance crews to work seamlessly across the entire aircraft. Whether it’s routine inspections or intricate repairs, our overhead rail systems are engineered to support the demands of modern aviation.

Overhead rail system in use at the airplane hangar for airplane access

Overhead Rail System for Fall Protection


Overhead rail systems provide reliable fall protection for workers operating at heights. These systems are ideal for areas requiring continuous mobility for multiple maintenance personnel.


Custom-engineered to suit specific aircraft access requirements, they ensure workers remain securely tethered while maintaining freedom of movement.


Durable and compliant with industry safety standards, overhead rails offer a practical and efficient solution for reducing risks in challenging mining conditions. Designed for ease of use and long-term performance, they are an essential component of a comprehensive height safety strategy.

Airplane Hangar Maintenance Access
Plant deck access system
walkway with guardrail
stair system


Mobile Access Platforms and Stairs


Adaptable and robust, our mobile platforms and stairs are essential for efficient access to helicopters, jets, and commercial aircraft, including Boeing and any type of aircrafts. These systems are designed to be lightweight yet durable, providing stability for tasks requiring precision.

Adjustable to various heights, Safetylyne’s mobile platforms and stairs are ideal for both indoor and outdoor aviation operations, ensuring your crew can perform maintenance wherever it’s needed.


Customised Access Solutions for Aviation


No two aircraft are the same, and neither are their maintenance requirements. Safetylyne excels in creating customised access systems, from modular walkways and aircraft maintenance platforms, foldable  mobile stairs to overhead rail systems, ensuring compatibility with all types of aircraft.


Our solutions cater to a range of needs, including fuselage and engine access, landing gear inspections, and cargo hold servicing. Each design prioritises operator safety, ease of use, and compliance with aviation standards.


Multipurpose Mobile Working Platform  with Wheels for Work at Heights

Key Features of Safetylyne Aviation Maintenance Access Systems


  • Corrosion-Resistant Materials: Constructed with high-quality aluminium, our systems are lightweight yet incredibly durable, offering superior resistance to the elements.
  • Non-Slip Surfaces. Ensure safety even in wet or greasy conditions, reducing the risk of accidents.
  • Customisable Designs. Tailored to meet the specific requirements of each aircraft type, ensuring perfect integration.
  • Easy Mobility. Mobile systems are designed for quick relocation and deployment, maximising efficiency on the tarmac or in hangars.


Applications Across the Aviation Industry


  • Maintenance and repair operations for commercial and civil aviationfor Airports and Airplane Hangars
  • Helicopter servicing, including rotor and engine access
  • Cargo and freight plane loading/unloading inspections
  • Routine inspections and complex overhauls for military and civilian aviation


View of our recent project - overhead tri-rail for airplane maintenance access.


Mobile working platform with stairs on wheels for airplane maintenance access

Aircraft Maintenance Docking Systems & Access Platforms


Ensuring safe, efficient, and precise access to aircraft during maintenance and repair is critical to minimising downtime and maintaining operational readiness. At Safetylyne, we provide custom-made aircraft maintenance docking systems designed for both small and large aircraft, including fixed-wing planes, helicopters, and military or commercial fleets. Our bespoke access stair platforms and docking systems allow technicians to safely reach key areas such as the tail, fuselage, wings, and undercarriage, making complex servicing and structural repairs seamless.

From tail section access to full-body exterior repairs, we engineer solutions that enhance safety, reduce maintenance time, and improve workflow efficiency.


Our Australian-made, fully certified access systems are designed and built to order, ensuring they meet the exact requirements of your aircraft type, maintenance schedule, and operational environment. Whether for airports, MRO facilities, or defence aviation operations, our platforms integrate stability, ease of movement, and compliance with aviation safety standards.


Aircraft Docking System



Custom-Engineered Solutions, From Concept to Certification


Every maintenance facility is different, which is why our solutions are custom-engineered from concept to completion. We begin with an on-site hangar inspection and consultation, where our specialists assess your needs and provide the most effective, compliant, and safe access solutions.


Our modular, height-adjustable designs cater to a wide range of aircraft models, ensuring secure access for both routine servicing and complex repair work.


With over 25 years of experience, Safetylyne has designed and delivered access systems trusted by commercial airlines, defence aviation, and aircraft maintenance teams across Australia. Our commitment to engineering excellence and compliance ensures that your maintenance operations run safer, faster, and more efficiently.


+  Custom-built docking systems for aircraft and helicopters
+ Tailored designs for fuselage, tail, and engine access
+ Certified, aviation-compliant solutions for MRO facilities
+ Australian-made, built to last in high-use environments



Why Safetylyne is a smart choice for your access solutions


With nearly a quarter of a century of experience in engineered safety solutions, Safetylyne is trusted by aviation professionals nationwide. Our bespoke designs, commitment to quality, and focus on safety make us the ideal partner for your access system needs.

Transform how you approach aircraft maintenance with Safetylyne's innovative aviation access solutions.

Contact us today to discuss your requirements and discover how we can elevate your operations to new heights.



Contact Us


For top-quality, custom-engineered and food grade access solutions for your facility, contact Safetylyne today. Our experts are ready to provide comprehensive safety audits, recommendations, and installations to ensure the highest level of safety and efficiency for your operations.

Contact Us

 

 

Our Process

Engineered Systems


Our Engineered Systems are a range of meticulously designed and manufactured products that can be integrated into a comprehensive height safety package, custom access solution or supplied individually based on client needs. These products, are manufactured in-house to the highest standards and are not only versatile, reliable and meet industry standards but also exceed client expectations.

They are Access Solved.

ENGINEERED SYSTEMS
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